SG2525 – SG3525 – PWM SMPS Regulator Chip

SG2525 – SG3525 – PWM SMPS Regulator Chip. A second generation ic switch mode controller optimized for high frequency.

100kHz Half Bridge Convertor – SG3525

The SG3525A pulse width modulator control circuit offers improved performance and lower external parts count when implemented for controlling all types of switching power supplies. The on-chip +5.1 V reference is trimmed to +/-1% and the error amplifier has an input common-mode voltage range that includes the reference voltage, thus eliminating the need for external divider resistors. Half Bridge, Push-Pull.

SG3525 usage in SMPS 500W – It was used in Parallel for Electroplating with a central Load sharing control between modules.

SG2525 - SG3525 - PWM SMPS Regulator Chip


  • 8.0 V to 35 V Operation
  • 5.1 V +/- 1.0% Trimmed Reference
  • 100 Hz to 400 kHz Oscillator Range
  • Separate Oscillator Sync Pin
  • Adjustable Deadtime Control
  • Input Undervoltage Lockout
  • Latching PWM to Prevent Multiple Pulses
  • Pulse-by-Pulse Shutdown
  • Dual Source/Sink Outputs: +/- 400 mA Peak

Circuits –

Power Electronics Section

Here are power supply, inverter, drives, chargers and high current equipment diagrams and links. There are Mosfet and Thyristor circuits too.

Power Electronics Section

Power Supplies, Inverters, UPS, Chargers, Electro Plating, Precision Welding-erosion, Coating Metals and many other Processes are made of high current circuits. Even in measurement of parameters like Micro-Ohm high currents are involved. Electronic Circuits are required in such products to give control to time, current, frequency and voltage in order to accomplish with the required precision a process or job.

Power Electronics Section - delabs
In any power equipment, efficiency and reduction of bulk is crucial so SMPS and high frequency control is an important part of this domain. These products also generate EMI-RFI. Product Safety Study is also vital.

The Power Circuits Section has been updated.

Mini RTD Pt100 Three Wire Transmitter

These are the circuits and boards of a Mini Temperature Transmitter for a Platinum hundred ohms temperature Sensor.

Transmitter RTD

The customer wanted a two wire system, this needs low power opamps which were ten times the price. If this transmitter works at 3mA it could have been two wire. Those parts were in short supply and the budget of customer was low. So i made it with regular opamps but three wire. The customer was satisfied as he got a cost effective solution. But now the situation of markets and products are different.

RTD  Three Wire Transmitter

If you need to transmit the temperature from a high voltage area or toxic environment. You will need to hermetically seal the transmitters, convert the Voltage to frequency, frequency to IR LED flashes or RF. This can be then remotely monitored. Then the transmitter has to be battery-solar operated, low power too. ICL7135 is a simple solution. It has a serial output that can be used to Drive IR Leds. Remotely sense these flashes in a Micro-controller and you have a reading. You may be able to use optic-fibers too. Where volatile liquids are present so that the risks of sparks can be eliminated.

3 Wire Transmitter RTD

More at Process Control Circuits

This is the same Mini RTD Pt-100 Transmitter but in its case. Encapsulated in epoxy, hermetically sealed against harsh industrial environment. This will work well even near fumes of Ammonia with no corrosion. But not near vapors which can be ignited by sparking as terminals are still open. The side view shows zero and full scale ten turn bourns trimpots heads, for calibration. After cal it can be sealed with RTV compound.