I will just explain part of this circuit. D9 and D10 provide a low cost -1.4 from -5 V. This is needed to reach near 0.00 for LM317 Min. setting. An LED also can be used with proper bias. Note that there is a Temperature Coefficient in ppm, but it may not matter upto 8 bits accuracy.
TIP2955, TIP3055 (NPN), TIP2955 (PNP) Complementary Silicon Power Transistors. It is a Darlington, that means good current gain. When current in R1 10E goes more than 50mA a voltage of 50mA X 10E = 500mV is applied across Emmiter-Base junction. So lower than 500mV no bias the tap is turned off, 500mV-700mV the tap starts turning on depending on type of transistor.
Power Supplies Section
The transistor is like a water Tap. So TIP2955 carries the major current burden thru the load allowing LM317 to do the decision making when to turn-on or off. It is analog control, it is not On-Off but linear-proportional. The LM317 is very cool as the burden is passed off to TIP2955 who will need a heatsink to keep going and deliver the power you want.
Put the filter caps appropriately. The Hum-Noise will be filtered. The cap after the regulator should be a small guy. The main filter cap after the Bridge can be as big as your cabinet or budget.
Mains Voltage Power Transformers
If you build it and wire it without designing a PCB, then make all wiring and connection very sound. The test of this ability you can know easily, If your project stops working after the last screw of the cabinet is tightened, Then we need to improve.
The TL494 incorporates all the functions required in the construction of a pulse-width-modulation (PWM) control circuit on a single chip. Designed primarily for power-supply control, this device offers the flexibility to tailor the power-supply control circuitry to a specific application.
PWM Control Circuit – TL494
- Complete PWM Power-Control Circuitry
- Uncommitted Outputs for 200-mA Sink or Source Current
- Output Control Selects Single-Ended or Push-Pull Operation
- Internal Circuitry Prohibits Double Pulse at Either Output
- Variable Dead Time Provides Control Over Total Range
- Internal Regulator Provides a Stable 5-V Reference Supply With 5% Tolerance
- Circuit Architecture Allows Easy Synchronization
The TL494 contains two error amplifiers, an on-chip adjustable oscillator, a dead-time control (DTC) comparator, a pulse-steering control flip-flop, a 5-V, 5%-precision regulator, and output-control circuits.
TL494 Related Links
SG2525 – SG3525 – PWM SMPS Regulator Chip. A second generation ic switch mode controller optimized for high frequency.
100kHz Half Bridge Convertor – SG3525
The SG3525A pulse width modulator control circuit offers improved performance and lower external parts count when implemented for controlling all types of switching power supplies. The on-chip +5.1 V reference is trimmed to +/-1% and the error amplifier has an input common-mode voltage range that includes the reference voltage, thus eliminating the need for external divider resistors. Half Bridge, Push-Pull.
SG3525 usage in SMPS 500W – It was used in Parallel for Electroplating with a central Load sharing control between modules.
- 8.0 V to 35 V Operation
- 5.1 V +/- 1.0% Trimmed Reference
- 100 Hz to 400 kHz Oscillator Range
- Separate Oscillator Sync Pin
- Adjustable Deadtime Control
- Input Undervoltage Lockout
- Latching PWM to Prevent Multiple Pulses
- Pulse-by-Pulse Shutdown
- Dual Source/Sink Outputs: +/- 400 mA Peak
Here are power supply, inverter, drives, chargers and high current equipment diagrams and links. There are Mosfet and Thyristor circuits too.
Power Electronics Section
Power Supplies, Inverters, UPS, Chargers, Electro Plating, Precision Welding-erosion, Coating Metals and many other Processes are made of high current circuits. Even in measurement of parameters like Micro-Ohm high currents are involved. Electronic Circuits are required in such products to give control to time, current, frequency and voltage in order to accomplish with the required precision a process or job.
In any power equipment, efficiency and reduction of bulk is crucial so SMPS and high frequency control is an important part of this domain. These products also generate EMI-RFI. Product Safety Study is also vital.
The Power Circuits Section has been updated.