The circuit is a two stage sequential timer with auto reset. It can turn a Solenoid On/Off after a Sequence of delays that are preset. This is also a basic example of timer usage in automation.
Source Files Orcad Format
All Timers are 1 – 30 Secs Analog with Presets to adjust with a screwdriver. The Switch, Solenoids and Power supply has to be via terminal blocks or plug-jacks. The PCB may be upto six Square Inches for standard DIP components but with SMD it may be smaller.
Block Diagram :
The PCB has to be tested to conform with the circuit, this has to be Meticulous. The Circuit is for the Battery and Solenoid Specified and will have to be modified if battery and solenoid are different. D1 to D4 can be replaced by a 300V 3A Bridge Rectifier Module. F1 fuse could be 2A – 3A Slow Blow depends on Solenoid inrush current. Presets can be with some graduations if possible for ease of adjustments. LED resistors can be a bit lower if more brightness is required.
The Gate is a digital component that is used to compute an output for certain inputs, the inputs and outputs have two states high-1 and low- 0. Let us assume high is 5V and low is 0V (like in CMOS). On a high level the LED will light up and on a low level the LED is off. Now let us see what Logic means.
Digital Logic Gates
Gates are what make many of ICs, the two popular families are the 40xx CMOS and the 74xx TTL . Now 40xx come in 74HCT40xx flavors which approach the quality of an ideal gate. Entire circuits with Gates can also be also be burnt into PLDs, FPGAs and CPLDs just like you burn your CDROM. Gates can also be implemented in assembly language which a microcontroller like 8051 will understand and execute.
Hardware gate circuit will operate in real time, nano seconds delay will be there due to propagation delay, gate capacitance and FET switching times etc. Software or microcontroller gates code working will depend on both propagation delay and the CPU clock speed.
Gates can be combined to make combinational or sequential logic circuits. combinational circuits are a complex network of gates interconnected to evaluate a pattern of output for patterns of input. Sequential circuits use memory elements hence output patterns depend both on input patterns and the memory of history of events. An example of combinational logic circuit is a seven segment display decoder CD4511 and and example for a sequential logic circuit is CD4029 up-down counter.
The CD40xx CMOS family can work at even 3V-9V-12V DC and consume low power. The speed is not as fast as 74xx TTL family. It is good for simple portable battery powered circuits. The 74HCTxx series is good for low power and high speed but will work at 5V. When you have problems interfacing CMOS and TTL use 74HCTxx family.
This is a prototype of a Preset Counter. It is built with ICM7217. The cabinet is ABS Plastic DIN 96-96. The Panel is Engraved on Acrylic.
I don’t remember for which application it was used. It has three thumbwheel settings, when the proximity switch counts upto the set-value, the corresponding relay turns ON, with a State Indicating LED on front panel.
These can be configured sequentially or to work synchronously, this depends on what customer wants. Both modes may give the same result. In sequential operation, Some of these counters-timers may need to wait for an external trigger or feedback from a limit switch or another process like pressure alarm. Then more Input options may have to be provided.
Basic Electronic Digital Circuits
Counters, timers, analog-process and its interconnectivity makes up the various process loops or chain-reactions in Machine control. The various types of sensors for measurement and feedback of analog and event parameters, monitor the mechanical system and communicate the data to the process instruments.
The below circuit is a reference, i used the old intersil hot ideas book. There was no internet then. Databooks were valuable reference material. In the below timer circuit replace the clock with a schmitt trigger signal conditioning, it becomes a event counter or preset counter with thumbwheel input. See photograph above.
The Actuators like Drives, Solenoids, Pumps, Valves and Heaters act in accordance to the commands of the control system. This regulates and manages the process or machine to deliver consistent and repeatable yield of the end product.
This is a Gadget Tutorial for this Article LED Running lights CD4017 – Live Gadget Page.
Red Button Powers LED Running Lights, 555 Clock is counted by CD4017. Adjust R2, See ToolTips. This Demo shows LM555 running a CD4017 Counter to drive Ten Leds sequentially.
Press the Red button below to turn on the circuit press it again to turn off, i have put a new battery and did the wiring for you. The Red LED will flash according to the state of the 555 output at pin 3. The decade counter-divider CD4017 has 10 outputs, for every low to high transition, rising edge, the counter advances one LED. After going one full circle the the first LED lights again and it goes on…..
The 10 outputs have 10 green LEDs. The current thru the LED is limited by R1, the current can be calculated like this (9V – 1.6V) / 1K = 7.4mA this is within 20mA which is the danger limit of the CMOS output. You want it to be bright use transistors for every output.