Two Set Point – Display Card – Process Controller

This is the pcb board details of a Two Set Point Controllers for any process, shown here for temperature. For new types of transducers or input types, module card has to be designed or modified. The other cards remain the same.

The cabinet of these process controllers were made of steel for shielding, but the display card would still pickup EMI in some cases. These were more in instances where the Instrument supply was derived from the motor 3-phase supply. Instrumentation Supplies 230V AC must come from a Lighting Circuit of another supply arm, this has to come after conditioning with EMI-RFI filters and Servo Stabilizers or UPS if possible. This way the load spikes-glitches due to turn-on and turn-off of Motors and Heaters. dont act as a feedback to instruments. If line-load regulation is bad and mains voltage unstable, more problems can be expected.

This front panel shielding was done with a semi farady cage, by having a ground plane on the front of PCB, facing operator. This is just the negative of solder mask, but is the copper layer in front, no pth processing, even though it is two layer pcb. The solution worked well.

Display Card - Shield

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